Smart Battery Clamp

FOR CUSTOMER-SPECIFIC ELECTRONIC BATTERY SYSTEMS

Showcase: customer-specific battery monitoring module

Features

Customer-specific design, incl. shunt, busbar, Hall sensor, packaging
Assembly-friendly pin configuration, e.g., pressfit, rivet
Cost-effective shunt/Hall technology
In-house shunt and busbar assembly
Contactless Melexis 91208 Hall sensor

Applications

Battery monitoring unit
Intelligent electronic battery sensors
e-mobility, high-voltage
State-of-charge, state-of-health
Solar and renewable energy
Functional safety

Description

The design study ‘Smart Battery Clamp’ is a showcase of our capability to develop and manufacture customer-specific battery monitoring modules including the shunt resistor, busbar design and assembly, the configuration of terminals and battery clamp, and the injection-molded packaging. The current sensor is realized with cost-effective shunt or Hall technology. Both technologies can be combined for functionally-safe operation. “We are your partner throughout the entire process from first draft to full volume production.”

Characteristics

Parameter	Typical Value	Unit
Primary input current range	±5…±500	A
Voltage measurement range	±5…±800	V
Maximum power	60	W
Operation temperature range	-50…150	°C

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